Kollmorgen Support Network

Hybrid Cables | 06 Aug 2014 | |

Hybrid Cables



Table of Contents

  1. General
  2. Part Number Scheme
  3. Configured Hybrid Cables
  4. Technical Data for Kollmorgen Hybrid Cables
  5. AKM Cable Part Numbers

General

Technical data of hybrid cables depends upon the cable material. US cables have different data from EU cables.

Particular differences include:

  • Temperature range
  • Cable diameter
  • Bending radius
  • Insulation material

Using cables configured by Kollmorgen is strongly recommended to avoid poor contact, incorrect pinout, and EMC problems.

Part Number Scheme

Since 2012 the "talking" Part Number Scheme helps with identifying the European cables.
Order codes for cables defined prior to 2012 and information for configuring cables can be found in the Accessories Manual.

Configured Hybrid Cables

Kollmorgen delivers mating connectors as well as configured cables in various lengths with mounted mating connectors.
The hybrid cables are specially designed for connecting Kollmorgen devices.

Motor Connector  Cable Connector Drive
AKM1 i-tec Connector AKD_230V_kombikabel A3.jpg
CCS1A3, CCJ1A3

Power connector
grid 5.08

Feedback type "S": Feedback connector.

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector.

AKD-B/P/T/M
3...6A/230V
AKM1 i-tec Connector AKD_400V_hybridkabel A3.jpg
CCS2A3, CCJ2A3

Power connector
grid 7.62mm

Feedback type "S": Feedback connector.

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector

 AKD-B/P/T/M
12...24A/230V,
3...24A/480V
AKM1 i-tec Connector Motorkabel_AKD-N-itec.jpg
CCJNA3		 Hybrid Motor Connector AKD-N
AKM1 i-tec Connector image
CCJ5A3

Power connector
grid 5.08mm

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector

 S300 230V
AKM1 i-tec Connector image
CCJ9A3

Power connector
grid 7.62mm

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector

 S700 230V
AKM2-6 Power connector Motor M23 Motorkabel_AKD-N-ip65.jpg
CCJNA1, CCJNA2		 Hybrid Motor Connector AKD-N
AKM2-6 Power connector Motor M23 AKD_230V_motorkabel.jpg
CCS1A1, CCJ1A1
CCS1A2, CCJ1A2

Power connector
grid 5.08

Feedback type "S":Feedback connector.
Feedback type "J" (SFD3/DSL): Splitter Adapter is a built-in, special connector.

 AKD-B/P/T/M
3...6A/230V
AKM2-6 Power connector Motor M23 AKD_400V_motorkabel.jpg
CCS2A1, CCJ2A1
CCS2A2, CCJ2A2

Power connector
grid 7.62mm

Feedback type "S":Feedback connector, 230V only
Feedback type "J" (SFD3/DSL): Splitter Adapter is a built-in, special connector.

 

 AKD-B/P/T/M
12...24A/230V,
3...24A/480V
AKM2-6 Power connector Motor M23 image
CCJ5A2

Power connector
grid 5.08

Feedback type "J" (SFD3/DSL): Splitter Adapter is a built-in, special connector.

 S300 230V
AKM2-6 Power connector Motor M23 image
CCJ6A2

Power connector
grid 7.62mm

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector

 S300 480V
AKM2-6 Power connector Motor M23 image
CCJ9A2

Power connector
grid 7.62mm

Feedback type "J" (SFD3/DSL): Splitter Adapter is built-in, special connector

 S700

Technical Data for Kollmorgen Hybrid Cables

The table describes the minimum requirements which the European Kollmorgen cables comply with. Single data of the delivered cables can be better than the data given below, but they will never be worse. 

    AKM1:
Power, SFD		 AKM2-6:
Power, SFD		 AKM1:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL
Cable type*   (4x1+
2x(2x0.75)) 		(4x1.5+
2x(2x0.75)) 		(4x1+(2x0.34)+
(2x0.75)) 		(4x1.5+(2x0.34)+
(2x0.75)) 		(4x2.5+(2x0.34)+
(2x1.0)) 		(4x4+(2x0.34)+
(2x1.0))
Example   CCSxAx CCSxAx CCJxAx CCJxAx CCJxAx CCJxAx
Outer diameter D   12mm 13mm 12mm 13mm 15mm 16mm
Weight per meter (kg/km)   220 280 215 260 340 430
Jacket insulation material   Polyurethane (Q)
Jacket color   Desina, Orange, RAL2003
Main shielding material   tinned copper braid
Main shielding coverage   >=85%
Core cross-section Power 1mm² 1.5mm² 1mm² 1.5mm² 2.5mm² 4mm²
Signal 0.75mm² 0.75mm² 0.34mm² 0.34mm² 0.34mm² 0.34mm²
Brake - - 0.75mm² 0.75mm² 1.00mm² 1.00mm²
Current carrying capacity
(A, acc. to EN60204, install type B2)		 Power 10.1A 13.1A 10.1A 13.1A 17.4A 23A
Signal  8.5A 8.5A  4A 4A 4A 4A
Brake - - 8.5A 8.5A 10.1A 10.1A
Core material   Copper, fine wire, IEC 60228 Cl. 5 or 6
Core insulation material   Polyolefin Polymer / Polypropylene
Core identifier   Number/Letter/Color
Capacitance Core/Core (800-1200Hz) (in pF/m) Power 120 pF/m <=90pF/m
Signal 120 pF/m 45±15pF/m
Capacitance Core/Shield (800-1200Hz) (in pF/m) Power 150 pF/m
Signal 150 pF/m
Inner shield material   tinned copper braid
Inner shield coverage   >=85%
Temperature range Static -30°C ... +80°C
Dynamic -20°C ... +80°C
Bending radius Static 6xD  6xD 5xD 5xD 5xD 5xD
Dynamic 10xD  10xD 7xD 7xD 7xD 7xD
Tensile strength Static 50N/mm²
Dynamic 20N/mm²
Max. permitted acceleration   40m/s² 30m/s² 30m/s² up to 05m distance
15m/s² up to 10m distance
05m/s² up to 20m distance
Max. permitted speed   240m/min
Bending cycles   10 Mio. at 10xD 5 Mio.
Rated voltage   1000V
Test voltage Power 4kV
Signal 1.5kV 3kV
Insulation resistance (MOhm x km)   20 500
Silikon free   Yes
FCKW free   Yes
PVC free   Yes
Halogen free   Yes
Oil resistant   Yes
Flame retardant   Yes
UL   Yes
CE   Yes
CSA   Yes
RoHS   Yes

*= (..) shows the shielding

AKM Cable Part Numbers

This table provides the hybrid cable part numbers for AKM motors. For cable specifications, see Technical Data.

AKM1:
Power, SFD		 AKM2-6:
Power, SFD		 AKM1:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL		 AKM2-6:
Power, SFD3/DSL
CCSxAx-010 CCSxAx-015 CCJxAx-010 CCJxAx-015 CCJxAx-025 CCJxAx-040
CCS1A1-010-001-00 CCS2A1-015-001-00 CCJ1A3-010-001-00 CCJ1A1-015-025-00 CCJ1A2-025-001-00 NA
CCS1A1-010-002-00 CCS2A1-015-003-00 CCJ1A3-010-003-00 CCJ1A2-015-001-00 CCJ1A2-025-002-00  
CCS1A1-010-003-00 CCS2A1-015-006-00 CCJ1A3-010-005-00 CCJ1A2-015-002-00 CCJ1A2-025-003-00  
CCS1A1-010-004-00 CCS2A1-015-012-00 CCJ1A3-010-006-00 CCJ1A2-015-003-00 CCJ1A2-025-006-00  
CCS1A1-010-005-00 CCS2A1-015-050-00 CCJ1A3-010-007-00 CCJ1A2-015-004-00 CCJ1A2-025-009-00  
CCS1A1-010-006-00   CCJ1A3-010-009-00 CCJ1A2-015-005-00 CCJ1A2-025-012-00  
CCS1A1-010-007-00   CCJ1A3-010-010-00 CCJ1A2-015-006-00 CCJ2A2-015-025-00  
CCS1A1-010-008-00     CCJ1A2-015-007-00 CCJ2A2-025-001-00  
CCS1A1-010-009-00     CCJ1A2-015-008-00 CCJ2A2-025-002-00  
CCS1A1-010-010-00     CCJ1A2-015-009-00 CCJ2A2-025-003-00  
CCS1A1-010-011-00     CCJ1A2-015-010-00 CCJ2A2-025-004-00  
CCS1A1-010-012-00     CCJ1A2-015-011-00 CCJ2A2-025-005-00  
CCS1A1-010-015-00     CCJ1A2-015-012-00 CCJ2A2-025-006-00  
CCS1A1-010-023-00     CCJ1A2-015-015-00 CCJ2A2-025-007-00  
CCS1A1-010-024-00     CCJ1A2-015-016-00 CCJ2A2-025-008-00  
CCS1A1-010-025-00     CCJ1A2-015-024-00 CCJ2A2-025-009-00  
CCS1A1-010-M50-00     CCJ1A2-015-025-00 CCJ2A2-025-010-00  
CCS1A3-010-001-00     CCJ2A1-015-005-00 CCJ2A2-025-012-00  
CCS1A3-010-003-00     CCJ2A2-015-001-00 CCJ2A2-025-013-00  
CCS1A3-010-005-00     CCJ2A2-015-003-00 CCJ2A2-025-015-00  
      CCJ2A2-015-004-00 CCJ2A2-025-025-00  
      CCJ2A2-015-005-00 CCJNA2-025-00M50-00  
      CCJ2A2-015-006-00 CCJNA2-025-01M00-00  
      CCJ2A2-015-008-00 CCJNA2-025-03M00-00  
      CCJ2A2-015-009-00 CCJNA2-025-03M50-00  
      CCJ2A2-015-010-00 CCJNA2-025-04M00-00  
      CCJ2A2-015-012-00 CCJNA2-025-04M50-00  
      CCJ2A2-015-013-00 CCJNA2-025-05M00-00  
      CCJ2A2-015-014-00    
      CCJ2A2-015-015-00    
      CCJ2A2-015-018-00    
      CCJ2A2-015-020-00    
      CCJ2A2-015-024-00    
      CCJ2A2-015-025-00    
      CCJ2A2-025-015-00    
      CCJNA2-015-01M00-00    
      CCJNA2-015-01M10-00    
      CCJNA2-015-01M50-00    
      CCJNA2-015-02M00-00    
      CCJNA2-015-02M50-00    
      CCJNA2-015-03M50-00    
      CCJNA2-015-05M00-00    

 

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Comments

Submitted by Matthias.Menning on Wed, 04/22/2015 - 12:18

Min. bending radius of Hybrid Cable AKD-C -> AKD-N or AKD-N to AKD-N: 125 mm

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